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Milled furniture fronts MELAFOL – manufacturing process
The MELAFOL line offers an advanced manufacturing process that includes several key stages. It begins with the preparation of materials, which mainly include one-sided laminated MDF boards of the appropriate thickness. These boards form the base on which milling and polymer film application will later be performed.
The next stage is milling, which plays a key role in giving furniture fronts their characteristic shapes and patterns. Milling on our production line is carried out using computerized CNC technology, ensuring extreme precision and repeatability. At this stage, the structure of the lamellas or other decorations is created, which gives the fronts a unique look.
After milling, the MDF boards are subjected to the application of a polymer film through a vacuum pressing process. This high-quality film is crucial to the aesthetics and durability of MELAFOL furniture fronts. Thanks to vacuum pressing, the film adheres perfectly to the surface of the boards, which ensures a perfect finish in three planes.
MELAFOL furniture fronts and components are unique components created for furniture manufacturers looking for solutions that will give their products a new dimension. Using one-sided laminated MDF boards with a thickness of 16-25 mm, we cover them with polymer film in the process of vacuum pressing. The materials used have the required approvals and certificates, which guarantee their free use by customers regardless of the country or the purpose of the final product. The boards used in the production of MELAFOL fronts meet strict requirements in terms of harmful formaldehyde emissions. They are also FSC® certified, confirming that they come from sustainable sources.
New MELAFOL inspirations – modern furniture fronts
The louvered and slat wall structure fronts proposed by us continue to be popular. This pattern is referred to by its brand new design — V-PIPE profile fronts. Combined with the color of light wood, VICENZA OAK CLASSIC provides furniture with a natural, ecological design, which is increasingly popular in various interiors.
Manufacturers and their customers looking for an elegant, yet more modern design, are sure to like our next installment of the profiled WAVE textured surface. Combined with a profiled handle, it provides not only an interesting look, but also high functionality and aesthetics. The photos below show the WAVE structure in RED GREEN and CASHMERE with PREMIER MATT matte finish.
Read also: The new MELAFOL collection: Furniture fronts with a slat wall structure
But this is not the end of the possibilities offered by WAVE profiling. Applied in the center of the front surface, it gains a stylish frame, referring more strongly to the trend of louvered structures. This innovative design is sure to appeal to consumers who want to create a cozy and modern interior. A stylish light color with PREMIER MATT matte finish may be a good choice.
Several intriguing variants were proposed for the already popular FLORA fronts. We have already presented them in a white and black version, and delicate decorations on the surface — STRIPES and PYRAMID — immediately met with interest from both end consumers and manufacturers.
Among our latest offerings is the STRIPES surface with QUAD profiling with a polymer film featuring the texture of natural wood in KOPENHAGEN color. Profiled edges add additional aesthetic value to these fronts of subtle elegance, and the use of the innovative FLORA film, made from natural ingredients, will delight consumers who are looking for ecological solutions for their homes.
Learn more about FLORA fronts: PYRAMID and STRIPES — new structures in our offer
This structure can be enriched with any pattern on the surface of the board. For example, with a slatted profiling, applied only to part of the front.
For the PYRAMIDS variant, on the other hand, we proposed a very stylish hollow, which effortlessly emphasizes the delicate rhombus structure. This structure in DOVE GREY color will be perfect for modern interiors among demanding customers who pay attention to every detail.
Among our novelties are also furniture fronts with geometric ROOF FLOW profiling. It offers harmony and introduces lightness to interiors, which blends perfectly with various styles. Below we present this design in VULCANO GREY color with PREMIER MATT matte finish.
This type of profiling perfectly presents the possibilities offered by our MELAFOL production line — we can apply the milling according to any design, combining deeper grooves with shallower ones and obtain an interesting three-dimensional effect in this way. In combination with various structures and colors of polymer films from our offer, we enable furniture manufacturers, and distributors, to expand their assortment with products that will distinguish them in the market. Below we present fronts of this type in CASHMERE color with PREMIER MATT matte finish.
Get in touch with us!
We encourage you to get acquainted with our collection of furniture fronts from the MELAFOL production line. Our experts will help you discover the possibilities of our offer. Give your furniture a unique character — choose quality and timeless design from Melaco! Contact us for more information, to meet us at our production facility, or to receive samples of our products.
Looking for additional inspiration? Read our post summarizing the Furniture Poland 2024 fair, in which we present our realizations, produced for our Partners.
Contact
Do you have questions? Contact us.
We will be pleased to answer all questions about MELACO’s offer, terms of cooperation and orders. Write or call us.
Contact
Melaco sp. z o.o.
ul. Ciepielowska 9
67-100 Nowa Sól
Poland
SALES DEPARTMENT
Agata Sroczyńska
Sales Coordinator
SALES DEPARTMENT
Beata Prałat
Sales Specialist